Egg tray machine
We provide complete set of egg tray production line, including sections of pulping, molding, drying, etc. Molds and other assistant equipment will also be supplied.
Other paper pulp products
By changing the molds, other pulp products can also be made, including egg carton, apple & fruit trays, bottle trays and other packaging stuff.
Bagasse pulp tableware production line
Bagasse pulp is the new-generation of material for tableware, it reduces the chance of environmental pollution. We also provide complete production line for bagasse pulp tableware.

Technical flowchart for egg tray production

The complete egg tray plant includes basically 3 sections: pulping section, molding section and drying section. Some assistant equipments are required as well such as air compressor, vacuum pumps, hot pressing machine, burners, etc.

flowchart of egg tray production

The pulping section:

Feed clean water into hydraulic pulper to it's 60%~70% level, scale proper weight of waste paper and load inside the hydra pulper. Color dyes can be added as well simultaneously.

The waste paper pulp stays 20~40 minutes inside the pulper, depending on paper fibre, and then pumped into vibrating screener. Water is added during the screening for pulp dilution. The impurities such as nails, metal pieces, plastic films, etc will be removed.

The pulp goes to NO.1 pool before entering pulp miller where it will be refined into average consistency. After grinding, the pulp goes to NO.2 pool before entering the egg tray molding machine.

Another NO.3 pool can be built as well as stand by pools, or for extra pulps. Chemicals to be added include aluminum sulfate and other water proof agents.

plant layout of egg tray production

Molding section:

Start the rotary egg tray molding machine and pump the pulp inside, the extra pulp will flow back to pool NO.1 automatically.

Turn on vacuum pump for vacuum production. Water for vacuum pump operation should be clean and circulated. The water separated by the vacuum pump from the molding machine will flow to the pulp pool for another circulation.

For each stroke of egg tray molding, water will be sprayed out from the nozzles to clean the molds. It's a very important unit which not only cleans the mold but also removes extra burrs on the egg tray, making sure the egg tray produced has a smooth edge.

Drying section:

With each stroke of egg tray molding, the transfer arm move the wet trays into the chain converyor which will enter the drying tunnel for the removal of moist. There are two types of drying oven, multi-layer type and single layer type.

Counting, Reshaping and Packaging:

At the end of the drying tunnel, there is an automatic counting device to account trays produced. Reshaping process are required for products as egg box and other stuff which requires flat apperance. The trays produced are finally packaged by plastic films or carton box.

 

Next page: Waste paper pulping section

Tags: egg tray machine | egg box machine | bagasse pulp plate making machine

Contact Us

Copyright © 2014 - All Rights Reserved - Beijing Mercurius Technology Co., Ltd
Cell: 0086-13811391956
Email: dengcong@mercurius.org.cn